Senior Engr. - Total Preventive Maintenance at OSM… · Clark…

Senior Engineer - Total Preventive Maintenance (TPM) & Automation

Job Summary

The Senior Engineer for Total Preventive Maintenance (TPM) & Automation is responsible for driving equipment reliability, manufacturing efficiency, and operational excellence through TPM methodologies and advanced automation solutions. The role leads preventive and predictive maintenance initiatives, equipment optimization, automation projects, and continuous improvement programs to maximize Overall Equipment Effectiveness (OEE), reduce downtime, and support manufacturing productivity goals.

Key Responsibilities

TPM Leadership

• Lead the implementation and sustainability of TPM pillars across manufacturing operations.
• Develop and execute preventive, predictive, and autonomous maintenance programs.
• Drive continuous improvement initiatives to improve equipment reliability and availability.
• Monitor and improve key TPM metrics, including:
• OEE
• MTBF (Mean Time Between Failures)
• MTTR (Mean Time To Repair)
• Unplanned downtime
• Maintenance cost performance
• Facilitate root cause analysis (RCA) and corrective actions for recurring equipment failures.
• Support operator-led autonomous maintenance activities and TPM training programs.

Automation & Controls Engineering

• Design, implement, and optimize automation solutions to improve productivity and equipment performance.
• Troubleshoot and maintain PLC, HMI, SCADA (not required but a plus), industrial networks, and motion control systems.
• Lead automation upgrades and modernization projects.
• Develop machine control strategies to improve reliability, safety, and efficiency.
• Support Industry 4.0 initiatives including data acquisition, condition monitoring, and predictive maintenance solutions.

Equipment Reliability & Maintenance

• Develop maintenance strategies for critical manufacturing assets.
• Analyze equipment failure trends and establish reliability improvement plans.
• Implement predictive maintenance technologies such as:
• Vibration analysis
• Thermography
• Oil analysis
• Condition monitoring systems
• Maintain maintenance documentation, PM schedules, and spare parts management systems.

Continuous Improvement

• Lead Lean Manufacturing and Six Sigma initiatives related to equipment performance.
• Identify opportunities to improve cycle time, yield, energy efficiency, and equipment utilization.
• Conduct Kaizen events and cross-functional improvement workshops.
• Standardize maintenance best practices across production areas.

Project Management

• Manage capital investment and equipment improvement projects.
• Prepare project justifications, budgets, timelines, and resource plans.
• Coordinate project execution while ensuring compliance with safety and quality requirements.
• Track project deliverables and performance outcomes.

Safety & Compliance

• Ensure compliance with all company safety standards and regulatory requirements.
• Lead machine safety assessments and risk reduction activities.
• Support equipment validation and quality system requirements.
• Drive a strong safety culture within maintenance and engineering teams.

Qualifications

Education

• Bachelor's Degree in any of the following:
• Mechanical Engineering
• Electrical Engineering
• Mechatronics Engineering
• Automation Engineering
• Industrial Engineering

Experience

• 8+ years of experience in manufacturing engineering, maintenance engineering, or automation engineering.
• Minimum 5 years of TPM implementation experience in a high-volume manufacturing environment.
• Proven experience managing automation and equipment reliability projects.
• Experience in electronics, automotive, semiconductor, medical device, or industrial manufacturing environments preferred.

Technical Skills

TPM & Reliability

• TPM Pillars
• Reliability Centered Maintenance (RCM)
• Preventive and Predictive Maintenance
• FMEA
• RCA / 8D Problem Solving
• OEE Improvement
• Lean Manufacturing
• Six Sigma

Automation

• PLC Programming (Siemens, Allen Bradley, Mitsubishi, Omron)
• HMI and SCADA (not required but a plus) Systems
• Servo and Motion Control
• Industrial Communication Protocols
• Vision Systems
• Robotics Integration
• Machine Safety Systems
• IoT and Industry 4.0 Technologies

Software

• CMMS Systems
• AutoCAD or equivalent
• MES Systems or equivalent
• Microsoft Office Suite
• Data Analysis and Reporting Tools

Leadership Competencies

• Strong analytical and problem-solving skills.
• Ability to lead cross-functional teams.
• Excellent project management capabilities.
• Strong communication and stakeholder management skills.
• Results-oriented mindset with focus on operational excellence.
• Ability to coach and develop maintenance and production personnel.

Key Performance Indicators (KPIs)

• OEE Improvement
• Equipment Availability
• MTBF
• MTTR
• Planned Maintenance Compliance
• Unplanned Downtime Reduction
• Maintenance Cost Reduction
• Automation Project Delivery
• Safety Performance
• TPM Audit Scores

Pay: Php30,000.00 - Php40,000.00 per month

Benefits:

• Additional leave
• Company events
• Free parking
• Health insurance
• On-site parking
• Opportunities for promotion
• Pay raise
• Promotion to permanent employee
• Staff meals provided
• Transportation service provided

Work Location: In person