Senior Engineer - Production at Goyam Auto… · Waluj

1. Job Purpose

To ensure smooth CNC & VMC manufacturing operations, process development, productivity improvement, quality control and achievement of production targets as per customer requirements.

2. Key Responsibilities

A. CNC & VMC Programming and Process

• Develop and optimize CNC Turning and VMC machining programs.
• Handle CNC/VMC machine setting, prove-out and new component development.
• Develop machining processes, operation sequences and cycle time.
• Optimize cutting parameters, tool paths and machining strategies.
• Handle tooling selection, fixture development and tool offset management.
• Reduce machining cycle time without compromising quality.
• Troubleshoot machining and programming-related problems.

B. Production & Process Management

• Ensure achievement of daily and monthly production targets.
• Monitor machine utilization, productivity and cycle time.
• Support production teams in resolving technical issues.
• Improve machine efficiency and reduce machine downtime.
• Coordinate with Production, Quality, Maintenance and PPC departments.
• Ensure smooth execution of new product development and production trials.

C. Quality Management

• Ensure components are manufactured as per customer drawings and specifications.
• Monitor first-piece approval and in-process inspection.
• Analyze rejection, rework and process-related quality issues.
• Implement corrective and preventive actions.
• Ensure process control and dimensional accuracy.
• Maintain process documentation, inspection standards and records.

D. Tooling & Cost Optimization

• Optimize cutting tool life and tool consumption.
• Identify opportunities for tooling cost reduction.
• Develop and improve fixtures, jigs and machining methods.
• Monitor tool wear and machining performance.
• Implement cost reduction and productivity improvement projects.

E. Continuous Improvement

• Implement Kaizen, 5S and Lean Manufacturing activities.
• Conduct cycle time reduction and process improvement activities.
• Support implementation of Poka-Yoke.
• Reduce rejection, rework and scrap.
• Drive machine productivity and process efficiency improvements.

3. Technical Skills Required

• Strong knowledge of CNC Turning and VMC machines.
• CNC programming knowledge (Fanuc / Siemens / Mitsubishi controls).
• Knowledge of G-Code and M-Code.
• Knowledge of CAD/CAM software.
• Good understanding of GD&T and engineering drawings.
• Knowledge of cutting tools, inserts and tooling parameters.
• Knowledge of fixtures, jigs and work holding systems.
• Knowledge of measuring instruments and gauges.
• Knowledge of cycle time calculation and process optimization.
• Knowledge of IATF 16949, APQP, PPAP, SPC, MSA and FMEA is preferred.

4. Key Performance Indicators (KPI)

• Production target achievement.
• Cycle time reduction.
• Machine utilization improvement.
• Rejection and rework reduction.
• Tool consumption and tooling cost reduction.
• New product development and process validation.
• Machine downtime reduction.
• Process improvement and cost-saving projects.
• Customer quality and delivery performance.

5. Required Competencies

• Technical problem-solving.
• CNC/VMC programming and process knowledge.
• Team coordination and leadership.
• Analytical and decision-making skills.
• Process development and improvement.
• Good communication and documentation skills.

Pay: ₹20,000.00 - ₹56,000.00 per month

Benefits:

• Flexible schedule
• Food provided
• Paid sick time
• Paid time off
• Provident Fund

Work Location: In person