Manufacturing Engineering at Titan… · Hosur

Failure Analysis / Root cause Analysis
• Perform the failure analysis with different problem-solving approaches. - RCA,8D, A3, QC story, DMAIC
• Identifies root cause using problem solving tools such as Brainstorming, Fishbone & Why-Why Scatter plot,

5W 2H, Pareto chart
• Perform Design of Experiments (DoE) to validate root causes and optimize machine and process parameters

for sustained corrective actions.
• Analyse failures related to automation machine architecture, including mechanical, electrical, Software,

Vision and Robot
• Data Analysis & Reporting
• Prepare clear and structured Failure Analysis (FA) reports, ensuring proper documentation of problem

statements, root causes, corrective actions, validations, and closure status.
• Perform basic statistical and trend analysis to identify recurring issues, monitor effectiveness of actions, and

support data-driven decisions.
• Perform process capability studies (Cp/Cpk) to assess machine and process stability, validate corrective

actions, and ensure compliance with customer specification requirements.
• Reviews & Meeting
• Participate in reviews & meeting with internal team and customer
• Present the FA findings, action plans, and validation results.
• SOPs, Lessons Learned & Documentation
• Capture lessons learned from qualification failures and ensured deployment across the Similar machines and

Future projects.
• Provide feedback to Design, Software, vision, Robot and Assembly teams for continuous improvement.
• Update or create SOPs, test procedures, and best practices to prevent recurrence.
• Ensure traceability of all qualification-related issues, actions, and approvals.
• Machine Qualification
• Participate in machine design and build reviews to identify potential failure modes affecting performance,

safety, and product quality.
• Analyse failures related to machine functions & process sequences during LBU
• Identify root causes for the deviations from the expected performance.
• Validate machine performance consistency in stress run

Knowledge
• Knowledge on Problem Solving approaches (RCA,8D, A3, QC story, DMAIC & FMEA)
• Knowledge on Problem Solving techniques (Brainstorming, Fishbone, 5 why Analysis, Box plot, Scatter plot, 5W 2H, Pareto chart)
• Knowledge of Design of Experiments (DoE) for root cause validation and process/machine parameter optimization
• Knowledge of process capability analysis using Cp and Cpk to assess machine and process performance against specifications.
• FA report structure and presentation requirements
• Basic statistical and trend analysis knowledge
• Lessons learned and knowledge-sharing mechanisms
• Hands on experience in FATP & MLB Automation machines
• Process knowledge on FATP and MLB assembly line