Manufacturing Engineer at Sigma 3 in Pontyclun, Wales, GB

About Us

Founded in 1975 and headquartered just north-west of Cardiff, Sigma 3 Kitchens Ltd is a family-owned kitchen manufacturer, distributor and retailer with over 50 years of experience crafting high-quality kitchens. Today, it stands as the largest kitchen manufacturer in Wales, with a reputation built on exceptional product quality, craftsmanship and customer service.

Sigma 3 is proud to be the UK’s most trusted kitchen retailer on Trustpilot, with an outstanding rating of 4.9 out of 5 from more than 2,500 verified customer reviews. This recognition reflects the company’s unwavering commitment to delivering an exceptional customer experience at every stage of the journey.

The business has undertaken a significant £20 million investment in a secondary manufacturing facility in Bridgend, alongside the modernisation of its existing factory in Llantrisant. Combined with continued investment in its people, systems and production capabilities, this expansion has effectively tripled manufacturing capacity, bringing total operational space to more than 200,000 square feet and reinforcing Sigma 3’s position as a leading UK manufacturer.

Sigma 3 currently sells kitchens through six of its own retail showrooms across South Wales and in Esher, Surrey, while also supplying its national brand, Masterclass Kitchens, to over 160 independent retailers across the UK. In addition, the company partners with both boutique and national housebuilders throughout Wales and the South-West. Every kitchen is designed and manufactured in Wales, ensuring that the company’s continued national success supports the local economy.

Location: Llantrisant/Bridgend, South Wales

Role Purpose

We are currently seeking a highly skilled and motivated Manufacturing Engineer to join our team. The successful candidate will play a vital role in ensuring the efficient and effective operation of our manufacturing processes. As a Manufacturing Engineer, you will work closely with cross-functional teams to develop and implement process improvements, optimize production systems, and drive cost-effective solutions. This is an exciting opportunity for an individual who thrives in a dynamic manufacturing environment and possesses a strong analytical mindset.

The Role

• Evaluate and analyse existing manufacturing processes to identify areas for improvement, cost reduction, and increased efficiency.
• Conduct process feasibility studies for new product introductions or process modifications, including cost analysis, risk assessment, and capacity planning,
• Perform root cause analysis for process failures or quality issues, implementing appropriate corrective and preventive actions.
• Collaborate with cross-functional teams, including Production, Quality Assurance, and Technical/Data, to develop and implement process enhancements and modifications.
• Develop and maintain product data and process documentation, including CAD, BOMs, ERP & CNC data, standard operating procedures, work instructions, and process control plans.
• Ensure compliance with regulatory and safety standards, identifying and addressing any potential compliance risks.
• Support continuous improvement initiatives, driving a culture of continuous learning and improvement.

Qualifications, Skills & Experience

• Bachelor's degree in Engineering (Mechanical, Process, Manufacturing, or related field) or equivalent practical experience.
• Proven experience as a Process/Manufacturing Engineer in a manufacturing environment, preferably in furniture manufacturing.
• Strong knowledge of manufacturing processes, including machining, assembly, and quality control.
• Proficiency in process improvement methodologies, such as Lean Manufacturing or Six Sigma.
• Experience with process modelling, simulation, and optimisation tools.
• Experience of using CAD (Solidworks preferable) and ERP systems would be advantageous.
• Firm understanding of quality management systems, including ISO standards.
• Excellent analytical and problem-solving skills, with a data-driven approach.
• Strong project management skills, with the ability to handle multiple projects simultaneously.
• Effective communication skills, with the ability to collaborate and influence cross-functional teams.
• Knowledge of health and safety regulations and their application in a manufacturing environment.

In return we offer you:

• The rare opportunity to work for the largest manufacturer of kitchens in Wales with an enviable reputation for quality and service built over 50 years of trading. We have exciting plans to take this well-established business to new levels.
• The opportunity to gain strong experience with a market leading name in South Wales.
• Up to 25 days holiday with service plus 8 Bank and Public holidays
• Company sick pay
• Permanent health insurance
• Life insurance
• A discretionary Company performance related bonus based on business objectives and Company profitability
• Employee discount scheme.