Qualitrol→
Process Engineer at Qualitrol in Fairport, NY
Entry LevelOn-siteFairport, NY$67k–$124k/yr
Skills
lean manufacturingstatistical methodsminitabjmpdatabase programmingprocess improvementdmaicsix sigmaleanspcdfmspreadsheet analysislabviewsolidworksiso9001msar&rpfmeatooling and equipment troubleshootingautomation technologyvision systemscapex project management
Job Description
Summary: Qualitrol is a leading manufacturer of monitoring and protection devices for high-value electrical assets. The Process Engineer role focuses on planning and overseeing quality and production improvements, developing processes for new and existing products, and leading continuous improvement activities.
Responsibilities:
- Investigates, analyzes, develops, and determines processes and process improvements for new and existing products
- Plans equipment layout and workflow to maintain safe and efficient utilization of plant resources
- Coordinates Kaizen and other continuous improvement activities with special emphasis on RBS (Ralliant Business System) principles that include standard work, one-piece flow, visual controls,5S, and variability reduction
- Lead and assist in the development of new methods, tooling, test systems, and machine designs that reduce cycle time and improve productivity and quality
- Lead and assist in the planning and performance, research, design and development of manufacturing engineering projects
- Ownership of troubleshooting internal and external quality issues by performing root cause analysis (RCA, 5 Why, 8D) and driving corrective and preventative actions (CAPA)
- Performs duties in accordance with established quality standards
- Performs such similar, comparable or related duties as may be required
- Actively support Health, Safety and Environmental rules and regulations
Required Qualifications:
- BS Electrical Engineering, Mechanical Engineering, Electro-Mechanical engineering, Industrial Engineering, or equivalent
- Minimum 1+ years in a lean manufacturing environment
- Demonstrated analytical/statistical problem-solving skills
- Familiarity with statistical methods and software (Minitab, JMP, etc.)
- Proficient in database tools and ability to use programming language for modifying/maintaining databases and reporting purposes
- Proven experience in process improvement, problem solving, and knowledge of process control methodologies such as DMAIC, Six Sigma, Lean, and SPC
- DFM and/or Lean production flow knowledge
- Must be very proficient using spreadsheets to aid analysis
- Hands-on mechanical ability to solve tooling and equipment challenges
- Ability to integrate and work well in a team environment
- Excellent verbal and written communication skills
- Ability to provide positive, consistent communication with associates throughout the organization
- Organized, self-directed, and able to manage multiple priorities
- Driven to get results and make impactful change
- Strong collaboration and influencing skills
- Comfortable working on the shop floor and with cross-functional teams
Preferred Qualifications:
- Working knowledge of Lab View and SolidWorks
- Knowledge of Quality Systems (ISO9001) and quality tools (MSA, R&R, PFMEA)
- Experience integrating automation technology and vision systems
- CAPEX project management experience
Required Skills: Lean manufacturing, Statistical methods, Minitab, JMP, Database programming, Process improvement, DMAIC, Six Sigma, Lean, SPC, DFM, Spreadsheet analysis, LabVIEW, SolidWorks, ISO9001, MSA, R&R, PFMEA, Tooling and equipment troubleshooting, Automation technology, Vision systems, CAPEX project management