PLC Programming Manager at Otsuka Pharmaceutical in Ahmedabad(Moraiya)

• Develop, configure, and optimize PLC programs for automated equipment used in sterile injectable manufacturing.
• Design and implement control systems (SCADA, DCS, HMI) ensuring compliance with pharma-grade standards.
• Collaborate with cross-functional teams to resolve automation-related issues.
• Provide technical guidance and training to operators and maintenance staff.
• Manage vendor relationships for automation hardware/software procurement and integration.
• Ensure projects are delivered on time, within budget, and aligned with regulatory and safety standards.
• Prepare and maintain documentation including URS (User Requirement Specifications), FRS (Functional Requirement Specifications), Design Qualification (DQ), and Validation protocols.
• Ensure compliance and other regulatory guidelines for automation systems.
• Maintain audit-ready records for system changes, upgrades, and validations.
• Lead Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) for automation systems.
• Oversee commissioning, qualification, and validation of PLC-controlled equipment.
• Ensure robust change control and risk assessment during system modifications.
• Identify opportunities for automation upgrades to improve efficiency, reliability, and compliance.
• Implement Industry 4.0 concepts such as IoT, predictive maintenance, and data analytics.
• Drive initiatives for digital transformation in manufacturing operations.

• Core Competency:

-Advanced PLC/SCADA system knowledge
-GMP & validation expertise
-Change control & compliance management
-Automation project leadership
-Vendor management
-Strategic automation planning
-Team leadership
-Risk assessment capability