Additive Design Engineer

Summary: Joby Aviation is working to make piloted air taxis a reality, focusing on innovative manufacturing solutions. They are seeking an entry-level additive design engineer to join their engineering team, responsible for designing and validating components for additive manufacturing processes. Responsibilities: - Develop 3D CAD models and detailed drawings for components designed for additive manufacturing - Apply DfAM principles to 3D CAD models, including generative design/topology optimization approaches, lattice structures, support strategy minimization, and build orientation optimization - Collaborate with part design engineers to ensure additive designs meet functional requirements - Support build preparation activities, including part orientation, support generation, build simulation, and build file validation - Utilize build preparation software tools (e.g., 3Dxpert, Magics, Netfabb) to prepare parts for production - Design components with consideration for downstream machining, fixturing, and post-processing requirements - Assist in post-build evaluations, including data from recoater imaging, CT scanning, dimensional verification, and surface finish evaluation results - Support material selection and mechanical property evaluation for AM parts - Support LPBF process development efforts, including test coupon design for geometry, inspection, and parameter evaluations - Participate in root cause analysis for build defects and contribute to continuous process improvement efforts - Document design iterations, test results, and validation data in accordance with engineering standards - Collaborate with other stakeholders (e.g. product design, materials, manufacturing, certification, test, & quality engineers) throughout all stages of the design Required Qualifications: - Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related field - 0–3 years of experience (internship, co-op, academic research, or project experience acceptable) - Proficiency in 3DEXPERIENCE CATIA (preferred) or similar 3D CAD software (e.g. NX, Creo, Solidworks, Fusion) - Fundamental understanding of additive manufacturing processes and constraints - Working knowledge of mechanical design principles, including stress analysis and materials fundamentals - Working knowledge of GD&T and technical drawing standards - Familiarity with build preparation software tools (e.g., 3Dxpert, Magics, Netfabb) - Basic understanding of machining principles, including common subtractive processes and design for manufacturability considerations - Strong analytical and problem-solving skills - Effective written and verbal communication skills - Coursework or project experience in additive manufacturing or advanced manufacturing Preferred Qualifications: - Experience with topology optimization tools (e.g., Altair Inspire, nTopology, ANSYS) - Exposure to FEA tools for structural validation - Experience with metal AM processes (e.g., LPBF, EBM) and post-processing techniques - Hands-on machining experience (manual or CNC) in an academic, research, or industry setting - Familiarity with 3D Printing inspection methods (e.g. 3D scanning, CT Scanning, Optical Profilometer) - Knowledge of AM part quality and process controls and inspection methodologies - Experience in controlled/certified environments (AS9100 or ISO9000) - Basic understanding of materials characterization and mechanical testing Required Skills: Additive manufacturing, Design for Additive Manufacturing (DfAM), 3D CAD modeling, 3DEXPERIENCE CATIA, NX, Creo, Solidworks, Fusion 3D CAD software, Generative design, Topology optimization, Lattice structures, Build preparation software 3Dxpert, Build preparation software Magics, Build preparation software Netfabb, Mechanical design principles, Stress analysis, Materials fundamentals, GD&T, Technical drawing standards, Machining principles, Subtractive manufacturing, FEA tools, Metal additive manufacturing LPBF, Metal additive manufacturing EBM, Post-processing techniques, 3D printing inspection methods 3D scanning, 3D printing inspection methods CT scanning, 3D printing inspection methods Optical Profilometer, AM part quality, process controls, Materials characterization, Mechanical testing, AS9100, ISO9000, Analytical skills, Effective written, Collaborative mindset Benefits: Paid time off, Healthcare benefits, A 401(k) plan with a company match, An employee stock purchase plan (ESPP), Short-term and long-term disability coverage, Life insurance, More