Additive Manufacturing Engineer at iRocket in Hauppauge, NY

iRocket is building the future of reusable launch via advanced manufacturing. We seek an Additive Manufacturing Engineer to lead the design, process development, and qualification of additively-manufactured rocket hardware.

The Role

• Develop, qualify, and produce additive-manufactured (AM) metal parts for propulsion, structures, and subsystems.

• Optimize AM designs: design for additive manufacturing (DfAM), thermal-mechanical analysis, post-process workflows, non-destructive inspection, and certification.

• Collaborate with materials, structures, manufacturing, and design teams to reduce cost, lead time, and improve performance.

• Set process controls, parameter development, build-book documentation, qualification plans, and manufacturing readiness.

• Drive iterative improvements, material science evaluations, cost-down strategies, and supply-chain integration.

• Bachelor’s degree in Materials, Mechanical, or Aerospace Engineering.

• 2+ years of experience in metal additive manufacturing, preferably in aerospace, defense, or complex systems manufacturing.

• Experience with DfAM, CAD/CAE, thermal/structural analysis, post-processing, inspection, and qualification workflows.

• Familiarity with powder-bed fusion, directed-energy deposition, hot isostatic pressing (HIP), heat treatments, and AM part certification.

• Excellent teamwork, documentation, and process-improvement mindset.

• Health Care Plan (Medical, Dental & Vision)

• Retirement Plan (401k, IRA)

• Life Insurance (Basic, Voluntary & AD&D)

• Paid Time Off (Vacation, Sick & Public Holidays)

• Family Leave (Maternity, Paternity)

• Short Term & Long Term Disability

• Wellness Resources