Hexcel Corporation→
Operational Excellence / Continuous… at Hexcel… · USA - MA…
InternshipOn-siteUSA - MA - Amesbury
Skills
leansix sigma5sstandard operating proceduresprocess mappingtime studieswaste analysisvalue stream mappingvisual managementcontinuous improvementproblem-solving methodologies
Job Description
Summary: Hexcel Corporation is a global leader in advanced composites technology, and they are seeking an Operational Excellence / Continuous Improvement Intern to support performance improvement initiatives. This role involves collaborating with various departments to identify operational gaps and implement Lean and Six Sigma methodologies to enhance production efficiency.
Responsibilities:
- Support and facilitate Lean initiatives including 5S, standard work, visual management, and value stream mapping across multiple factory areas
- Identify production bottlenecks and assist in implementing sustainable solutions to improve flow and reduce cycle time
- Conduct time studies, process mapping, waste analysis, and capacity evaluations to optimize production performance
- Support the development and refinement of standard operating procedures (SOPs) and work instructions to ensure clarity, consistency, and audit readiness
- Assist in creating visual aids, job aids, and training materials for production personnel
- Assist with coaching technicians on Lean principles, problem‑solving techniques, and best practices
- Participate in Gemba walks, tier meetings, and continuous improvement workshops
- Promote a culture of accountability and proactive issue identification
- Support identification and delivery of OpEx savings through scrap reduction, yield improvement, labor optimization, and process efficiency
- Contribute to efforts aimed at reducing cost per unit through improved throughput and reduced rework
Required Qualifications:
- High school diploma or GED (required)
- Strong interest in continuous improvement and operational excellence
- Basic knowledge or coursework in Lean and/or Six Sigma
- Strong written and verbal communication skills
- Ability to obtain a security clearance
Required Skills: Lean, Six Sigma, 5S, Standard Operating Procedures, Process Mapping, Time Studies, Waste Analysis, Value Stream Mapping, Visual Management, Continuous Improvement, Problem-Solving Methodologies