Junior Failure Analysis Engineer at Covalent in Sunnyvale, CA

Role Overview

We are seeking a Junior Failure Analysis Engineer to support structured investigations into material, device, and component failures.

This role is ideal for early-career engineers or recent graduates with a background in materials/metallurgy or electronics/PCB systems who are interested in hands-on problem solving and laboratory work.

You will work closely with senior engineers to develop root cause analyses and translate data into clear, evidence-based conclusions.

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Key Responsibilities

• Support failure investigations involving fracture, corrosion, contamination, degradation, and defects
• Perform microscopy and microanalysis (training provided for SEM/EDS as needed)
• Prepare and analyze cross-sections to evaluate failure mechanisms
• Execute hands-on lab work including sample prep, imaging, and data collection
• Assist in developing and executing test plans based on investigative hypotheses
• Maintain clear documentation and ensure traceability of all analyses
• Contribute to technical reports and data summaries
• increasing responsibility over time

Required Qualifications

• Bachelor’s degree in Materials Science, Metallurgy, Electrical Engineering, Mechanical Engineering, or related field
• 0–3 years of experience (industry, internships, research, or lab work)
• Foundational understanding of either:
• • Materials/metallurgy
    • Electronics / PCB / PCBA systems
• Strong analytical and problem-solving skills
• Attention to detail and ability to follow structured processes
• Clear written and verbal communication skills

Preferred Qualifications (Not Required)

• Experience with microscopy (optical, SEM) or materials characterization
• Exposure to failure analysis, reliability testing, or root cause methodologies
• Hands-on lab or project experience involving materials or electronics
• Familiarity with cross-sectioning or sample preparation

Key Competencies

• Structured, hypothesis-driven thinking
• Attention to detail and data accuracy
• Hands-on problem-solving mindset
• Analytical rigor and curiosity
• Collaborative mindset and accountability
• Consistency and reliability in execution

Work Environment

• Hands-on laboratory work with advanced analytical equipment
• Combination of independent analysis and cross-functional collaboration
• Direct exposure to real-world engineering and manufacturing challenges

Why Join Covalent

At Covalent, you’ll work alongside world-class scientists and engineers in a dynamic, collaborative environment. We empower our team members to take ownership of their work, innovate constantly, and engage directly with customers, shaping the future of technology.