Additive Manufacturing (3d Printing) Intern

Summary: BAE Systems is an international defense, aerospace and security company that delivers advanced electronics and products. The Additive Manufacturing (AM) Intern will support the AM Center by managing production queues, preparing build files, operating printers, and assisting engineers in designing and finishing components. Responsibilities: - Manage Production Queues: Work side‑by‑side with the AM Center team to track job schedules, prioritize print orders, and keep the production line running smoothly - Prepare and Verify Build Files: Import, clean, and review 3‑D model files; set up machine parameters, slice files, and confirm that parts meet design specifications before printing - Operate and Monitor Printers: Run fused‑filament (FFF) and resin‑based printers, perform routine calibrations, and troubleshoot issues in real time to ensure high‑quality builds - Post‑Process Printed Parts: Execute support removal, part assembly, insert installation, and finishing operations; inspect finished components and package them for delivery to engineering programs - Interpret Technical Documentation: Read hardware model files and engineering drawings, identify required inserts or fixtures, and assist in installing them on printed parts - Track Material Inventory: Monitor consumables (filaments, resins, build plates, etc.), log usage in the inventory system, and notify the Materials Manager when stock falls below reorder thresholds - Coordinate Supplies & Logistics: Gather and stage all necessary tools, post‑processing hardware, and ancillary supplies needed for each print job; ensure workstations remain organized and stocked - Support Design Iterations: Collaborate with engineers to make minor design adjustments, update CAD files, and re‑print prototypes as directed - Document Work & Report Results: Log build parameters, material usage, and print outcomes in the database spreadsheets; generate brief status reports as needed for program leads and the AM Center manager - Contribute to Continuous Improvement: Identify opportunities to streamline workflows, suggest enhancements to the internal BAE Systems AM Center portal, and share ideas for better safety, cleanliness, or efficiency - Maintain a Safe, Clean Workspace: Follow all safety protocols, keep the lab tidy, and adhere to compliance standards for equipment and material handling Required Qualifications: - Mechanical aptitude – comfortable handling tools, fixtures, and able to interpret engineering drawings and model files - Technical communication – clear written and verbal reporting; can document build parameters, material usage, and any results in Excel or other tracking tools - Team collaboration & independence – works effectively both as a solo contributor and as part of a multidisciplinary engineering team - Organization & multitasking – manages multiple print jobs, schedules, and supply‑chain tasks without losing focus on safety or quality - Software proficiency – Microsoft Office suite (Word, Excel, PowerPoint) and beneficial if familiar with database use (Access or similar) for inventory and reporting - Safety‑first mindset – follows lab safety protocols, maintains a clean work environment, and promptly reports hazards or equipment issues Preferred Qualifications: - Hands‑on experience - building, assembling, or repairing mechanical components (e.g., robotics clubs, shop class, maker‑space projects) - Prior exposure/use of 3‑D‑printing hardware (FDM, SLA, or similar) and the associated slicing software (e.g., Cura, PrusaSlicer, PreForm) - Familiarity with a CAD packages such as SolidWorks, PTC Creo, Fusion 360, or another parametric modeling tool - Demonstrate ability to follow written procedures, maintain accurate logs, and track inventory in a workshop or lab setting Required Skills: Mechanical aptitude, Engineering drawings interpretation, 3D printing, Fused-filament fabrication (FFF), Resin-based 3D printing, 3D model file preparation, Slicing software, Post-processing, Microsoft Office, Excel, Database use, Inventory tracking, CAD software, SolidWorks, PTC Creo, Fusion 360, Safety-first mindset Benefits: Health, dental, and vision insurance, Health savings accounts, A 401(k) savings plan, Disability coverage, Life and accident insurance, Employee assistance program, Legal plan, Discounts on things like home, auto, and pet insurance, Paid time off, Paid holidays, Paid parental leave, Military leave, Bereavement leave, Any applicable federal and state sick leave, Company recognition program to receive monetary or non-monetary recognition awards, Medical benefits, Business travel accident insurance